Factors to Consider in Aluminum Die Forging

Factors to Consider in Aluminum Die Forging

Factors to Consider in Aluminum Die Forging

The aluminum forging process usually makes some use of dies to form the required shape and size. The forging process increases the strength and tightness of the parts, and with dies, it becomes parts that get the best accuracy and other features, including unique shapes and designs. There are a number of things that you need to consider when doing the aluminum die forging process. Below are some of these factors:

Type of Aluminum

When aluminum die forging, it is essential to determine the type of aluminum that will be forged. This factor is the most relevant in that it can greatly affect the quality of the forging. For example, some aluminum alloys have low melting points compared to others, and others are harder.

Temperature Needed

Aluminum requires a high-temperature range depending on the alloys being forged. The tools used in aluminum die forging must also be preheated to maintain the temperatures throughout the process. This preheating is done through a process called Isothermal forging. A die that is too cold can take some heart from the work piece. In this case, the quality of the forging might be compromised.

Level of Accuracy

Aluminum is commonly used in automotive and medical engineering departments. When die forging aluminum for the above products, it is essential to consider the consumers. Any small mistake in the process of designing can lead to severe injuries. Accuracy is vital even while aluminum die forging because it greatly affects the quality of the forging. It is also mandatory to wear protective gear.

Forging Force Needed

Depending on the shape needed, an external force is applied when pressing or hammering in die forging. A manufacturer’s job is to make sure the force applied does not distort the end product. Too much hammering will lead to material damage. Therefore, the choice of hydraulic press matters. Make sure perfect setting for the

Needed for Finishing Work

During aluminum dies forging, a manufacturer can produce all the designs needed. This is why finishing work is highly recommended for aluminum die forging. You must ensure that you have gotten the best quality finishing work. Using the right finishing material is highly recommended to ensure that you are getting the most.